Thursday, March 31, 2011

HAULPAK KOMATSU 930E-4SE SPECIFICATION

Haulpak Komatsu 930E-4SE is one large dump truck. Judging from its name, we can determine the specifications of these trucks dump. Haulpak is a brand of that unit in the manufacturer Komatsu. 930 is the capacity of the units of £ 930,000 or 422 Tons.

Haulpak Komatsu 930E-4SE
HAULPAK 930E-4SE ENGINE SPECIFICATION
Make and model . . . . . . . . . . . . . . . . . . . . . . Komatsu SSDA18V170
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle
Gross horsepower . . . . . . . . . . . . . 2611 kW 3,500 HP @ 1900 rpm
Net flywheel power* . . . . . . . . . . . . 2558 kW 3,429 HP @ 1900 rpm
Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10100 kg 22,266 lb
* Net flywheel power is the rated power at the engine flywheel minus the average accessory losses. Accessories include fan and charging alternator.
Power ratings above represent engine performance in accordance with SAE J1995 and J1349 conditions.

930E-4SE ELECTRIC DRIVE
AC CURRENT
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GTA-39
Dual impeller in-line blower . . . . . . . . . . . 453 m3 /min 16,000 cfm
Control . . . . . . . . . . . . . . . . . . . . . . . . . AC Torque Control System
Motorized wheels*. . . . . . . GDY106 AC Induction Traction Motors
Ratio** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.62:1
Speed (maximum) . . . . . . . . . . . . . . . . . . . . . . 64.5 km/h 40 mph
* Wheel motor application depends upon gross vehicle weight, haul road grade, haul road length, rolling resistance and other parameters. Komatsu and G.E. must analyze each job condition to assure proper application.
** Optional ratios available.

930E-4SE TIRES AND RIMS
Rock service, tubeless, radial tires
Standard tire* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53/80 R63 Taper Lock
914 mm x 1600 mm x 127 mm 36'' x 63'' x 5.0'' rim assembly
Rated at 758 kPa 110 psi cold inflation pressure for rims, 600 kPa 87 psi for tires.
* Tires should meet application requirements for tkph/tmph, tread, compound, inflation pressure, ply rating or equivalent, etc.

930E-4SE BODY
All-welded steel flat floor body with horizontal bolsters and full canopy. Eyebrow, rear wheel rock ejectors, body up sling, and rubber mounts on frame are standard. Pivot exhaust heating optional.
Floor sheet . . . . . . . . . . . . . 16 mm 0.63'' 1379 MPa 200,000 psi tensile strength steel (two-piece)
Front sheet . . . . . . . . . . . . . . 9 mm 0.35'' 1379 MPa 200,000 psi tensile strength steel
Side sheet . . . . . . . . . . . . . . 8 mm 0.31'' 1379 MPa 200,000 psi tensile strength steel
Canopy sheet . . . . . . . . . . . . . 5 mm 0.19'' 690 MPa 100,000 psi tensile strength steel
Standard SAE heaped 2:1. . . . . . . . . . . . . . . . . . . 211 m3 276 yd3
Standard Komatsu body weight . . . . . . . . . . . 30362 kg 66,936 lb
* Komatsu must approve all bodies through a Body Application Worksheet.

930E-4SE CAB
Advanced Operator Environment with integral 4-post ROPS/FOPS structure (meets J1040 Apr88), adjustable air suspension seat w/lumbar support and arm rests, passenger seat, maximum R-value insulation, tilt and telescoping steering wheel, electric windshield wipers w/washer, tinted safety glass, power windows, Komatsu Payload Weighing System, 55,000 Btu/hr heater and defroster, 21,600 Btu/hr air conditioning (HFC - 134A refrigerant).

930E-4SE FRAME
Advanced technology, full butt-welded box sectional ladder-type frame with integral ROPS supports, integral front bumper, rear tubular cross members, steel castings at all critical stress transition zones, rugged continuous horsecollar.
Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 MPa 70,000 psi tensile strength steel
Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 MPa 90,000 psi tensile strength steel
Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12''
Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34''
Top and bottom plate thickness . . . . . . . . . . . . . . . . . 45 mm 1.77''
Side plate thickness . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm 0.98''
Drive axle mounting . . . . . . . . . . . . . . . .Pin and spherical bushing
Drive axle alignment . . . . . . . . .Swing link between frame and axle

930E-4SE BRAKING SYSTEM
Service brakes: oil-cooled, hydraulic-actuated, multiple disc brakes at
each wheel. Traction system wheel slip/slide control.
Max. service apply pressure . . . . . . . . . . . . . .17237 kPa 2500 psi
Total friction area per brake . . . . . . . . . . . . . . 97025 cm2 15,038 in2
Secondary brakes . . . . . . . . . . . . . . . . .Automatically applied prior to hydraulic system pressure dropping below level required to meet secondary stopping requirements.
Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . .Switch activated
Parking brakes . . . . . . . . . . . . . . . . . .Multiple disc, spring-applied, hydraulically-released, dry brakes on inboard end of each wheel motor rotor shaft. Rated to hold on ±15% grade @ maximum gross vehicle weight.
Electric dynamic retarder . . . . . . . . . . . . . . .Max 4026 kW 5400 hp Continuous 2909 kW 3900 hp
Continuously rated high-density blown grids w/retard at engine idle and retard in reverse propulsion.

930E-4SE SUSPENSION
Variable rate hydro-pneumatic with integral rebound control
Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 328 mm 12.92''
Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 mm 9.40''
Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±6.5°
* Rear suspensions are inverted.

930E-4SE SERVICE CAPACITIES
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . 719 L 190 U.S. gal
Crankcase* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 L 90 U.S. gal
Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . 1325 L 350 U.S. gal
Motor gear box (each) . . . . . . . . . . . . . . . . . . . . . . 95 L 25 U.S. gal
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5300 L 1400 U.S. gal
* Includes lube oil filters

930E-4SE COOLING SYSTEM
L&M radiator assembly, split-flow, with deareation-type top tank measuring 3277 mm x 2164 10'9'' x 7'1''.

HAULPAK KOMATSU 930E-4SE DIMENSION
Haulpak Komatsu 930E-4SE
Haulpak Komatsu 930E-4SE
Haulpak Komatsu 930E-4SE
Haulpak Komatsu 930E-4SE DIMENSION

930E-4SE HYDRAULIC SYSTEM
Steering . . . . Accumulator assisted with twin double acting cylinders provide constant rate steering. Secondary steering automatically supplied by accumulator.
Turning circle diameter (SAE). . . . . . . . . . . . . . . . . . . . . 29.7 m 97'7''
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 947 L 250 U.S. gal
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable elements
Suction. . . . . . . . . . . . . . . . . . . . . . . . . . . Single, full flow, 100 mesh
Hoist and steering . . . . . . . . . . . . . . . . . Dual, in-line, high pressure.
Brake component cabinet . . . . . . . . . . Above deck, easily accessible with diagnostic test connections.
Hoist . . . . . . . . . . . . . . . Two 3-stage dual-acting outboard cylinders, internal cushion valve, over-center dampening.
Hoist times
Power-up loaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 sec
Power-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 sec
Float-down empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 sec
Pumps . . . . . . . . . . . . Two pumps, single package, end of alternator
Hoist and brake cooling . . . . . . . . . . . . . . . . . . Tandem gear pump with output of 1022 lpm 270 gpm at 1900 rpm and 17237 kPa 2,500 psi
Steering and brake . . . . Pressure-compensating axial piston pump with output of 246 lpm 65 gpm at 1900 rpm and 18961 kPa 2,750 psi
System relief pressures
Hoist and brake cooling . . . . . . . . . . . . . . . . . 17237 kPa 2,500 psi
Steering and brake. . . . . . . . . . . . . . . . . . . . . 27579 kPa 4,000 psi
Quick disconnects standard for systems diagnostics and buddy dump.

930E-4SE ELECTRICAL SYSTEM
4 x 8D and 2 x 30H, 220-ampere-hour batteries, bumper-mounted with disconnect switch.
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt, 140 amp
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt
Cranking motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . two/24 volt

930E-4SE WEIGHT DISTRIBUTION
Empty Vehicle kg lb %
Front axle . . . . . . . . . . . . . . . . . . . . . . 104459 230,293 48.5
Rear axle . . . . . . . . . . . . . . . . . . . . . . 110847 244,377 51.5
Total (wet, 100% fuel) . . . . . . . . . . . . 215307 474,670
Loaded Vehicle at maximum GVW rating
Front axle . . . . . . . . . . . . . . . . . . . . . . 165956 365,871 32.8
Rear axle . . . . . . . . . . . . . . . . . . . . . . 339649 748,799 67.2
Total . . . . . . . . . . . . . . . . . . . . . . . . . . 505755 1,115,000
NOTE: GVW shall not exceed 505755 kg 1,115,000 lb including options, liners, fuel and payload, subject to application approval by Komatsu.
NOTE: Komatsu trucks comply with SAE specifications for cab noise, ROPS, steering and braking. Cover photos and illustrations may show optional equipment. Materials and specifications subject to change without notice.

930E-4SE STANDARD EQUIPMENT
• Air cleaners, Donaldson SRG
• Air filter evacuators
• Alternator (24 volt/140A)
• Auto lubrication system (Lincoln) w/ground level fill & level indicator
• Batteries–4 x 8D and 2 x 30H (1450 CCA’s)
• Battery charging cable and socket
• Body over center device
• Brakes: oil-cooled, multiple disc front & rear
• Circuit breakers, 24 volt
• Control cabinet
• Electric start
• Eliminator system for engine lubrication
• Filters, high pressure hydraulic
• Gate valves on hydraulic tank
• Ground level radiator fill
• Komatsu Payload Weighing System–PLM-III
• Mirrors, LH flat and RH rectangular convex
• Mud flaps
• Muffled exhaust–deck-mounted
• Power supply, 24 volt and 12 volt DC
• Quick disconnects (hoist and diagnostics)
• Radiator sight gauge
• Removable power module unit (radiator, engine, alternator, blower)
• Retard speed control
• Reverse retarding
• Rock ejectors
• Thermostatic Fan Clutch
• Wiggins Fast-Fill Fuel System (in tank and left side remote)
• Service Center–LH
• Body Impact Plate

930E-4SE OPERATOR ENVIRONMENT & CONTROL:
• All hydraulic service brakes with secondary auto apply
• Battery disconnect switch
• Body up sling
• Brake lock and drive system interlock
• Circuit breakers, 24 volt
• Diagonal staircase across grille, L to R
• Dynamic retarding with continuous rated element grids
• Engine shutdown at ground level
• Hoist propulsion interlock
• Horns (electric–front and back-up)
• Integral ROPS/FOPS Cab Level 2
• Maintenance and power lockout
• Parking brakes with warning light & speed application protection
• Power steering w/auto secondary steering
• Protective deck handrails
• Pump driveline protector
• Radiator fan guard
• Seat belts 76 mm 3" retractable
• Skid-resistant coating on walkways

930E-4SE STANDARD HIGH VISIBILITY DELUXE CAB:
• AC Drive Interface Display
• Air cleaner vacuum gauges
• Air conditioner HFC-134A
• Alarm System warning lights (red)
- Accumulator pre-charge
- Brake/hydraulic oil temperature w/alarm
- Coolant low level w/alarm
- Drive system temperature w/alarm
- Electric system fault w/alarm
- Hydraulic oil level w/alarm
- Low engine oil pressure w/alarm
- Low brake pressure w/alarm
- No propel/retard power w/alarm
- Stop engine no propel w/alarm
- Steering pressure w/alarm
• AM/FM/CD/MP3 and weather band
• Column-mounted retarder control
• Digital tachometer and speedometer
• Dome light
• Engine hourmeter, oil pressure gauge, coolant temperature gauge, hydraulic oil temperature gauge
• Engine shutdown w/“Smart Timer” delay
• Floor mat (double barrier)
• Fuel gauge in cab and on tank
• Fuel low level light and buzzer
• Gauges (w/backlight)
• Headlight switch
• Heater and defroster (heavy-duty)
• Heater switch
• High beam selector and indicator
• Horn (center of steering wheel)
• Indicator lights (amber):
- Check engine w/alarm
- Circuit breaker tripped
- Coolant high temperature w/alarm
- Drive system reset switch
- Drive system temperature w/alarm
- Dump body up
- Dynamic retarding
- Lincoln Lube
- Low Fuel
- Manual back-up lights
- Park brakes applied
- Propel system not ready
- Reduced propel system mode
- Retard at continuous level
- Retard speed control
- Service brakes
- Starter circuit
- Timed engine shutdown
• Insulation (Max R-Value)
• Operator seat, adjustable w/air suspension, lumbar support and arm rests
• Panel lighting (adjustable)
• Passenger seat
• Power windows
• Pressurized cab air system w/fan on
• Single brake/retarder pedal
• Starter key switch
• Sunvisor (adjustable)
• Tilt & telescoping steering wheel
• VHMS w/ORBCOMM
• Voltmeter (battery output)
• Windshield (tinted safety plate)
• Windshield wiper (dual) and washer (electric)

930E-4SE LIGHTING:
• Back-up lights–rear mount (2) halogen
• Back-up lights–R and L - deck mount (2) halogen
• Brake and retard lights on top of cab
• Clearance lights
• Control cabinet service light (LED)
• Dynamic retarding, rear (2) halogen
• Engine compartment service lights
• Fog lights (2) halogen
• Headlights (8) halogen
• Stairway lights
• Manual back-up light, switch and indicator
• Payload lights R and L (LED)
• Platform lights R, L and Center
• Stop & tail lights (2) (LED)
• Turn signals halogen
• Under-hood service lights

930E-4SE OPTIONAL EQUIPMENT
(Optional equipment may change operating weight).
• Body Liners*
• Fire extinguisher 9 kg 20 lb
• Heated Body
• Hot start engine coolant (220V 2-2500W)
• Hot start engine oil (220V 2-600W)
• Hubodometer (miles or kilometers)
• Modular Mining Systems (MMS) ready
• Mufflers between frame rails
• Radiator shutters
• Service Center–RH
• Special language decals
• Suspensions, cold weather
*Available factory installed or non-installed. All other options and accessories listed are available factory installed only.

Source : KOMATSU HAULPAK
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